研究目的
Investigating the effects of the hatch space and scan length on the melting pool characteristics in a double-scanning track SLM process to optimize the product quality.
研究成果
The optimal hatch space is equal to 61% of the laser spot size given an SLM system with a laser power of 180 W, a scanning speed of 680 mm/s, a laser spot size of 120 μm, and a 316L SS powder layer thickness of 50 μm. The study confirms that the blue region in the process map represents the optimal region for hatch space and scan length parameters.
研究不足
The study assumes the dominance of a conduction heat transfer mode within the irradiated powder bed and excludes the effects of the recoil pressure and Marangoni convection when predicting the melt pool geometry in the keyhole-melting region.
1:Experimental Design and Method Selection:
A three-dimensional finite element model was constructed to predict the features of the scan track melt pool for various values of the hatch space and scan length. A circle packing design method was used to select a representative set of hatch space and scan length parameters to train artificial neural networks (ANNs).
2:Sample Selection and Data Sources:
The study focused on 316L stainless steel powder beds.
3:List of Experimental Equipment and Materials:
COMSOL Multiphysics commercial FE software was used for simulations. The SLM process was performed using a Tongtai AM-250 SLM machine.
4:Experimental Procedures and Operational Workflow:
Double-scanning track simulations were performed in both the uni-directional mode and the bi-directional mode. The simulations involved varying the hatch space and scan length to observe their effects on the melt pool characteristics.
5:Data Analysis Methods:
The simulation results were used to train surrogate models to predict the melt pool features for any possible combination of the hatch space and scan length parameters within the feasible design space.
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