研究目的
To study the effect of the interlayer dwell time on the distortion and stress distribution during laser metal deposition of a thin IN625 wall.
研究成果
The study found that without a dwell time, the residual displacement has a lower value due to uniform shrinkage after deposition of the last layer and a lower level of residual compressive longitudinal plastic strain. The tensile residual longitudinal stress near the top of the buildup and the transverse stress near the edges of the buildup is higher than the yield strength during the deposition with a dwell time. Without an interlayer dwell time, the overall level of the stresses is lower and their distribution is more uniform.
研究不足
The study focuses on the effect of interlayer dwell time on distortion and residual stresses in a specific setup (single-pass wall on the edge of a plate), which may not cover all possible scenarios in laser metal deposition.
1:Experimental Design and Method Selection:
The study involved experimental trials and numerical simulations to analyze the effect of interlayer dwell time on distortion and residual stresses in laser metal deposited parts.
2:Sample Selection and Data Sources:
A single pass 12 layers wall of IN625 was deposited on the edge of a 2 mm thick plate of AISI
3:List of Experimental Equipment and Materials:
3 The laser metal deposition system consisted of a Fanuc robot equipped with a 5 kW fiber laser and a coaxial powder nozzle.
4:Experimental Procedures and Operational Workflow:
Two experimental trials were carried out: deposition with a long dwell time and deposition without an interlayer dwell time.
5:Data Analysis Methods:
The sequentially-coupled heat conduction analysis in transient mode followed by static an elastic-plastic large displacement analysis has been performed using the finite element method.
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