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Additive Manufacturing of Functionally Graded Metallic Materials Using Laser Metal Deposition

DOI:10.1016/j.addma.2019.100901 期刊:Additive Manufacturing 出版年份:2019 更新时间:2025-09-16 10:30:52
摘要: Functionally graded materials (FGMs) have attracted much research interest in the industry due to their graded material properties, which result from gradually distributed compositions or structures. In recent years, metallic FGMs have been widely studied, and additive manufacturing (AM) has become an important approach to build metallic FGMs. This paper aims to provide an overview of the research progress in metallic FGMs fabricated by laser metal deposition (LMD), an AM process that is widely used in metallic materials. Firstly, the unique material properties and advantages of FGMs are introduced. Then, typical recent findings in transition path design, fabrication, and characterization for different types of metallic FGMs via LMD are summarized and discussed. Finally, challenges in fabricating metallic FGMs via LMD are discussed, and other related aspects in the area of FGMs such as model representation and numerical simulation are proposed for further investigation.
作者: Lei Yan,Yitao Chen,Frank Liou
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To provide an overview of the research progress in metallic FGMs fabricated by laser metal deposition (LMD), including the state-of-the-art, technical challenges, and future directions.

The development of compositionally graded metallic FGMs via LMD calls for a joint effort among various areas including the development of a complete metal AM system for design and manufacturing, the in-depth theoretical knowledge of phase transformation, and thermodynamic calculation. The modeling and numerical simulation will further improve the development of metallic FGMs in the AM field.

The study is limited to compositionally graded FGMs fabricated by LMD, excluding lattice-graded FGMs usually fabricated by SLM. Challenges include cracks, intermetallic phases, unmelted particles, control of cooling rate, and control of mixing.

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