研究目的
To study the thermal behaviors, fluid dynamics, and surface morphology evolution during selective laser melting (SLM) of Ti-based composites using a mesoscopic simulation based on the randomly packed powder bed model.
研究成果
The simulation and experimental results showed that laser power significantly affects the thermal behavior, fluid dynamics, and surface morphology during SLM of Ti-based composites. Optimal laser power leads to improved surface quality and densification behavior, while excessive power causes instability and poor surface quality.
研究不足
The study focuses on the mesoscopic scale and may not capture all macroscopic phenomena. The simulation assumes certain material properties to be temperature-independent, which might not fully represent real-world conditions.
1:Experimental Design and Method Selection:
A mesoscopic simulation based on the randomly packed powder bed model was developed to study the thermal behaviors during SLM of Ti-based composites. The simulation considered melting and solidification, phase transition, thermal conduction/convection, and radiation between laser beam and powder material.
2:Sample Selection and Data Sources:
A randomly packed powder bed model was established with dimensions of 300 × 150 × 65 μm3, where TiC and Ti6Al4V powder materials were represented by red and blue particles, respectively.
3:List of Experimental Equipment and Materials:
The simulation used a volumetric Gaussian distributed laser heat source. The materials involved were TiC and Ti6Al4V powders.
4:Experimental Procedures and Operational Workflow:
The simulation investigated the effects of laser power on the thermal behavior, fluid dynamics, and surface morphology evolution. The scanning speed was constant at 1400 mm/s, and laser power was varied at 100 W, 150 W, 200 W, and 250 W.
5:Data Analysis Methods:
The simulation results were validated by experimental results conducted under the same processing parameters.
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