研究目的
The aim of the presented work was to obtain data on the morphology of the structure of samples obtained by the SLM method from iron powder manufactured by melt spraying (atomization).
研究成果
In metal objects manufactured by SLM technology, the complex morphology of the structure indicates a combination of different-scale mechanisms of structural changes. In non-stationary temperature conditions of structure formation, the role of kinetic processes increases. In microvolumes subjected to short-term intense laser irradiation, traces of microplastic deformation are due to the action of heterogeneous thermal fields.
研究不足
The study acknowledges the short-term effect of a laser beam on microvolumes under conditions of strong thermodynamic disequilibrium, which are not well understood. The problem of structural changes for the times of 10-5÷10-7 sec is relevant and has not been resolved so far.
1:Experimental Design and Method Selection:
The study involved obtaining iron powder from an ingot using the melt atomization method and then using the selective laser melting (SLM) method to grow samples for further studies on the EOSint M270 unit.
2:Sample Selection and Data Sources:
Porous technical iron powder containing manganese and silicon impurities was used. The granulometric composition of the powder was determined using laser diffraction.
3:List of Experimental Equipment and Materials:
Equipment included the HERMIGA 75/IV unit for melt spraying, Malvern Mastersizer 2000 unit for laser diffraction, and EOSINT M270 unit for SLM.
4:Experimental Procedures and Operational Workflow:
The SLM process involved forming a layer 40 μm thick from sifted raw materials and subsequent melting of the powder with a 195 W laser beam with a scanning speed of 800 mm/s in a nitrogen atmosphere.
5:Data Analysis Methods:
The structure of the samples was studied by metallography using light (Axio Vert.A1) and scanning electron (Tescan Vega 3) microscopes, with thin sections prepared on longitudinal sections of cylinders and revealed by chemical etching in a 4% alcoholic solution of nitric acid.
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