研究目的
To investigate the effect of NaN3 addition content on the synthesis of β-Sialon powders via salt-assisted nitridation in NaCl-NaF medium, focusing on morphology and phase composition.
研究成果
NaN3 addition effectively provides nitrogen, promoting β-Sialon formation with improved purity and specific morphologies (e.g., rod-like crystals with hexagonal tips); optimal results were achieved with 20 wt% NaN3 at 1450°C, suggesting this method can control β-Sialon morphology for applications in ceramics.
研究不足
The study is limited to specific raw material purities and sizes, fixed reaction time of 3 hours, and temperature range of 1250-1450°C; potential optimizations could include varying other parameters like pressure or different salt compositions.
1:Experimental Design and Method Selection:
β-Sialon powders were synthesized using salt-assisted nitridation with Al, Si, and SiO2 powders in a molten salt medium of NaCl and NaF, with varying NaN3 contents as an auxiliary nitrogen source, at temperatures from 1250-1450°C for 3 hours under nitrogen atmosphere.
2:Sample Selection and Data Sources:
Raw materials included Al (≥
3:0%, 05 mm), Si (≥9%, 9 μm), SiO2 (≥0%, 15 μm), NaCl (≥0%), NaF (≥0%), and NaN3 (≥0%). List of Experimental Equipment and Materials:
A corundum crucible and tubular corundum furnace were used for heating; ultrasonic equipment for washing; X-ray diffraction (XRD, Philips, X’Pert Pro) for phase analysis; scanning electron microscope (SEM, Nova NanoSEM400, FEI Company) for morphology observation.
4:Experimental Procedures and Operational Workflow:
Mixtures with specific weight percentages (e.g., 10 wt% Al, 7 wt% Si, 15 wt% SiO2, 65 wt% NaCl, 3 wt% NaF, and varying NaN3 contents) were loaded into a corundum crucible, heated in the furnace under nitrogen (
5:99% purity) at set temperatures for 3 hours, then washed with distilled water using ultrasonic equipment to dissolve salts, and dried to obtain products. Data Analysis Methods:
XRD was used for phase identification, and SEM with ImagePro software for morphology and size analysis.
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